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Added Dead Load to a Roof

KLSRC

REGISTERED
Joined
Jul 11, 2022
Messages
12
Location
Illinois
Hi everyone, I'm new to the forums. I tried to search for this answer first but did not find anything, so hopefully this is a new topic...

I have an existing commercial building with three roof top HVAC units. The building owner is proposing replacement of all three units. I checked the spec plates on each existing unit and have the following weights:

Unit A = 7,700#
Unit B = 7,900#
Unit C = 5,400#

Replacement specs are as follows:

Unit A = 8,445.8#
Unit B = 8,445.8#
Unit C = 5,693.3#

In the 2018 IECC, replacement of mechanical equipment appears to be a level 1 alteration, so I am referencing section 706.2 of the code. This section states if an alteration causes an increase of more than 5 percent in gravity load, the structural element carrying said load must be replaced or altered to carry the new load.

Each of these units is being increased by more than 5 percent of its current weight. I would interpret the above to mean that a registered design professional should evaluate the existing structure and loads to determine if structural modification is required. If yes, they can provide a stamped proposal. If not, they can render their written analysis and calculations to demonstrate compliance with the structural requirements of the 2018 IBC Chapter 16.

Does anyone have a different interpretation of this situation? Would you handle differently in your jurisdictions? Thank you in advance! I look forward to using this forum for future questions and to help support where I can.

-Steve
 
Apologies - I have a typo in my original post. I reference the "IECC" but I meant the "IEBC" as this is an existing building question, not energy conservation.
 
Welcome to the forum
How old is the building and how is the roof structure constructed? Wood frame, wood trusses or metal purlins or bar joists?
 
of more than 5 percent shall be replaced or altered as needed to carry the gravity loads required by the International Building Code for new structures.

A 1970's building may not have had the same dead load requirements as called out for in the 2018 IBC so I believe an engineer review and analysis is required.
 
Do these new units have a higher BTU output? Most new HVAC systems weigh less than the older units they are replacing so I'm very surprised that the new ones are heavier unless I have a higher capacity.
 
What was the original roof? Built-up roofs were still common in the 1970s. They weighed about 10 PSF. The dead load would be reduced by 8 PSF or so if a built-up roof was replaced by a single-ply membrane.
 
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