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The Bonding Mistake Electricians and Installers Keep Ignoring

Bonding requirements for gas piping are often misapplied or ignored entirely, creating a real safety risk that inspectors, electricians, and gas installers must take seriously. The National Electrical Code (NEC) in Section 250.104(B) requires that any metal piping system, including gas pipes, that is likely to become energized must be bonded to the electrical grounding system. This includes black iron pipe, rigid metallic systems, and any exposed metal piping that runs near energized conductors or electrical equipment. The bonding conductor must be sized using NEC Table 250.122 and should be based on the rating of the electrical circuit most likely to energize the pipe. This means that the required conductor size is not fixed but must match the installation's specific conditions. The bond must terminate to the grounding electrode system or an acceptable point on the service or system ground path.

The issue becomes more serious when CSST, or corrugated stainless steel tubing, is used. Unlike traditional gas piping, CSST is much thinner and more vulnerable to damage from electrical arcing. Nearly every CSST manufacturer requires a dedicated bonding jumper, typically using no less than a #6 AWG copper wire, connected directly to the grounding electrode system. These requirements exist to reduce the chance of arc-induced perforation during a lightning strike or surge event. NEC 110.3(B) mandates that listed products must be installed according to the manufacturer's instructions, which makes this additional bond a code requirement by default. Simply relying on equipment grounding through an appliance is insufficient and does not satisfy the intent or technical requirements of the NEC or the listing.

Despite clear guidance, this is one of residential construction's most overlooked safety issues. Electricians often assume the gas fitter will handle it. Gas installers assume the electrician will do it. In many cases, the bonding jumper is never installed or terminated incorrectly. Its effectiveness is compromised if the bond is not connected to the building's grounding electrode system. Coordination between trades is essential. Electrical inspectors should check for this bond whenever CSST is present, and jurisdictions should consider requiring a final sign-off verifying proper installation. This is not a theoretical risk. CSST bonding failures have resulted in documented fires, and the liability will fall on whoever signed off without catching it. Proper bonding is not optional. It is the only thing standing between a safe system and a potential fire.
 
This is a very real problem. A number of years ago, I went along with the chief building official of the town where I was then working to look at the aftermath of a house fire. The cause was perforation of a CSST tube in the basement. The incident was caused by a lightning strike that wasn't even on the immediate property.

It was a fairly new house in a fairly new subdivision, and the lightning stroke had been in the street right-of-way more or less in front of the property. It blew a hole in the wall of a CSST tube in the basement and started a fire under the living room. The house had been built when CSST was still fairly new, and there weren't many (or maybe there weren't any) bonding clamps that were listed for use on CSST tubing.
 
Frankly, the non-arc resistant CSST should just be illegal, full stop. We had a fire locally from the yellow CSST, and it was properly bonded with a minimum 6AWG wire. Oddly enough, the fire started in a floor cavity and was stopped by the spray foam at the exterior wall. I think it just couldn't get enough oxygen to handle the foam. I'm sure the bonding wire makes it better, but there is no way it could entirely eliminate the problem.
 
Now, arc-resistant CSST manufacturer's typically do not require the 6 AWG wire jumper, just the old-style yellow stuff you get from big box stores.

IMG_8436.JPGIMG_8437.JPG
 
I was a certified Gastite CSST installer, and that specific brand did require the minimum #6awg. I was never certified with any other manufacturer, so I can't verify the requirement. This makes it more difficult for the electrical inspector, although the requirement to bond is in the installation instructions, so why can't the fuel gas inspector sign off on it?
 
I was a certified Gastite CSST installer, and that specific brand did require the minimum #6awg. I was never certified with any other manufacturer, so I can't verify the requirement.
The top picture is for the FlashShield product made by Gastite, the TracPipe manual in the background on the desk behind when I took the picture makes it a little confusing. This manual is from 2013, so maybe something changed in a newer manual. Non-arc resistant Gastite definitely needs the 6 AWG wire.
 
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