I'm a little baffled by this to be honest. I went looking at nail heads on job sites expecting to find similar problems but I haven't found anything like you're describing. Granted I'm not using calipers, just a standard tap measure, but on every jobsite I've checked since the beginning of this thread they all measure 3/8" and look like the standard roof nails I'd expect to see. Possibly a regional thing? Anybody else find smaller than expected roofing nails?